Saturday, July 4, 2015

Factory & Capacity






Our Garment Production Facilities have 16 years of experience in manufacturing ready-made apparel products. These apparel production units in Bangladesh are specialized in Woven, Knit & Sweaters; such as Jackets, Jogging suits, Casual and Formal Shirts, Blouses, Shorts, Trousers, T-Shirt, Polo-Shirt etc. The manufactured products are mainly exported to USA, UK, Canada, and Australia. Our manufacturing facilities have won world wide reputation for our highest quality and the best production management practices.

We have our own sampling room with 20 well experienced technicians and full set of advanced machinery. The Work environment of these facilities is well-lit and ventilated, with fire extinguishers and emergency evacuation plans.

The factory capacity is approximately 6 lines X 40 machines X 8 hours X 60 STD minutes per day.

Over 68,000 SQF. of production floor area made even more comfortable by a 21 ft. high ceiling gives our workers the ideal environment for aspiring to excellence in every item of quality clothing they manufacture.


Productivity Statistics
Our Associate factories have attainable capacity, calculated on 300 days/ 8-hour days, and single shift system are as follows:
Type of Products
Attainable Capacity Per Annum
Jacket, Over All/Vest, Trouser, Skirt
35,000-50,000/Dz
Jacket, Over All/Vest, Jogging Suit.
60,000-75,000/Dz
Ladies and Men's Shirt, Blouse, Skirt, Trouser, Boxer, Shorts
30,000-40,000/Dz.
Ladies and Men's Shirt, Blouse
85,000-95,000/Dz
Denim Project
45,000-60,000/Dz.
T Shirt, Polo shirt, Nightwear
75,000-90,000/Dz
T Shirt, Polo shirt, Nightwear
35,000-50,000/Dz
3 Gg, 5 Gg, 7Gg, 10Gg,12Gg(Jacquard)
75,000-90,000/Dz.


Minimum Quantities
Even though we do not have a minimum quantity we prefer to work at least 5000 Pcs per style:
Product Information : List product type and percent to business
Product Type
%
Product Type
%
Man's Knitwear 
15%
Woven Shirts 
10%
Woman's Knitwear 
25%
Sweater 
25%
Child's Knitwear 
5%
Others
10%
Woven Pant
10%


Totals Production for the year of 2013-2014
100%



Pre - Production:
Fully equipped sample room with Lectra Cad. Facilities available for Designing, marker making and preparation of cutting plans by using Lectra optiplan software.


Cutting Room:
Two 70 feet Cutting Tables.
Dye cutting, Band Knife and other cutting facilities available.
5000 square feet of floor area.

Sewing Room:
Production Lines:                                                                     


40 Machines X 6
40 Machines X 4  
40 Machines X 4


Finishing & Packing Room:
15 [Fifteen] Vacuums Tables with Irons
6000 square feet floor area.


Embroidery & Facilities:
Barudan 20 Head Embroidery Machine

No comments:

Post a Comment